Service & Consulting for Rotary Stamping Dies

Personal Consulting – Directly at Your Production Site

We provide practical, tailored consulting services designed to meet your requirements – on request, even directly during your production process. In doing so, we not only analyze your existing workflows but also actively assist in implementing concrete improvements.

Whether it’s proper handling of rotary stamping dies, the efficient use of tools, or fine-tuning for material and machinery, our goal is to help you get the best out of your processes together.

Through close on-site collaboration, we address your unique challenges and develop solutions at the intersection of theory and practice that have lasting impact. This approach helps you deepen your expertise, enhance production safety, and ultimately boost efficiency and quality.

Efficiency through Practical Training Directly in Your Manufacturing

Our training sessions are held directly at your facility on the stamping machines in use – ideally during ongoing production. This ensures that your employees learn in a hands-on, real-world environment how to optimally use rotary stamping tools and work with them efficiently and safely.

The focus is on the direct integration of theory and practice: while we convey technical fundamentals, tool construction, and application possibilities, implementation takes place immediately at your facility. Your employees not only acquire the necessary knowledge but also build confidence in handling the tools – step by step, under the guidance of our experienced professionals.

We specifically address your unique products, material properties, machine parameters, and operational requirements. This creates a training experience that is tailored exactly to your daily work – with measurable benefits in quality, tool life, and efficiency.

Whether it’s an initial introduction, a refresher course, or a deeper process understanding, our on-site training helps you build team knowledge while identifying and exploiting potential within your manufacturing.

Additionally, we offer the opportunity for your employees to receive practical training at our facility in the areas of maintenance, care, and repair of stamping tools. In our workshop, they gain direct insight into tool reconditioning and upkeep – a valuable advantage for professional handling within your own operations.

Targeted Error Analysis & Process Optimization – On Site and at Our Facility

We support you directly on your production line in the systematic analysis of your stamping processes. With a trained eye for detail, we identify potential sources of error that can lead to quality deviations, unnecessary waste, or premature tool wear.

We closely examine typical problem areas such as inaccurate stamping images, misalignments, material deformations, or subpar blanking quality – as well as factors influencing machine run times, setup processes, and tool service life.

Our analysis is always conducted in conjunction with the actual production conditions – taking into account material properties, machinery, tool configuration, and operator behavior. Based on this, we develop individual, practical optimization proposals that can be integrated into your processes directly and with minimal effort.

To support our customers even more effectively, we also operate our own stamping machine with a cylinder diameter of D487 mm. There, we test and modify your tools under realistic conditions – without interfering with your ongoing operations. This allows adjustments to be made efficiently and cost-effectively before the tool is put back into productive use.

The result: increased process reliability, reduced downtime, extended tool lifespan, and consistently high-quality stamping results. At the same time, you strengthen your team’s technical understanding and create a sustainable foundation for continuously optimized production.

Together Towards the Optimal Carton Design for Your Production

A well-thought-out packaging begins at the design stage – and this is exactly where our consulting comes in. We support you in the optimal design of your packaging, always in conjunction with the stamping tool used, the chosen material, and the specific requirements of your production.

Already during the design phase, we examine critical aspects such as creasing, stamping contours, erectability, and processability on the machine. This early evaluation helps identify and avoid potential issues – such as unclear folding lines, misalignments, or material tensions during the stamping process.

In addition, we ensure that the packaging is not only technically feasible but also economically viable – with optimal material usage, minimal waste, and a smooth flow through your packaging line.

Our recommendations are based on many years of experience with various types of corrugated cardboard and complex stamping orders. We understand how certain carton qualities behave, which cuts are particularly durable or material-saving, and how best to combine design with function.

The goal: packaging that not only perfectly fits the function and product but is also ideally aligned with your manufacturing processes – ensuring maximum quality, efficiency, and process reliability.

Informational Material for Sustainable Process Support

For the long-term support of your production safety and tool usage, we provide practical informational material. This ideally complements our consulting services and serves as a reliable reference in everyday operations:

• Checklists for Handling Stamping Dies
  Our checklists assist your employees in properly preparing, using, and storing the stamping dies. They help avoid common operational errors and ensure a standardized, efficient process – regardless of individual operator experience.

• Maintenance Instructions and Care Tips
  Regular maintenance is crucial for the lifespan of your stamping tools. We provide clear maintenance schedules, cleaning recommendations, and practical tips to minimize wear and significantly extend your tools’ service life.

• Recommendations for Process Optimization
  Our informational material includes concrete advice for optimizing your production processes – such as coordinating the stamping die, material, and machine settings. This helps reduce production stoppages, shorten cycle times, and improve the overall performance of your line.

By combining targeted consulting with practical materials, you establish the foundation for consistently high quality, stable workflows, and a conscious, economical use of your tools.

Our Experience – Your Advantage

For many years, we have worked with a wide range of customers from various industries and have extensive experience in handling all types of corrugated cardboard – from delicate fine flutes (F-flute) to extremely robust triple-wall structures (CAA-flute). This variety of materials presents diverse requirements for stamping precision, tool design, and machine parameters – requirements that we know well and manage competently.

Our expertise enables us to develop the right solution for every type of corrugated cardboard – whether for highly precise stamping on delicate fine flutes, rapid processing of standard materials, or the reliable handling of robust corrugated structures with high material thickness.

We consider not only the technical properties of the material but also the specific requirements of your production line: from machine compatibility to die clearance, as well as issues of efficiency, waste, and downstream processing.

Whether it is classic packaging solutions or sophisticated custom formats, our experience makes the difference. We combine technical know-how with a deep understanding of your processes to develop the optimal solution for your rotary stamped products.

Interested in On-Site Consulting or Training?

We look forward to discussing your needs and developing solutions together that will sustainably strengthen your production.